Product Overview:
The full process water processor, also known as the full process comprehensive water processor, is a multifunctional integrated pure physical circulating water treatment equipment that solves the five core problems of scaling, corrosion, bacterial and alg
Working principle
The entire water treatment process adopts the pure physical treatment principle of mechanical filtration, high-frequency electromagnetic polarization, and corona sterilization activation. Multiple modules work together to optimize the water quality throughout the entire process, without the intervention of chemical agents, ensuring stable and environmentally friendly operation.
The water flow first enters the front-end precision filter module, which quickly intercepts solid impurities such as sediment, suspended solids, colloids, rust, etc. in the water, reduces water turbidity, and avoids particle accumulation and blockage of the pipeline heat exchanger; Subsequently, the water flows into the high-frequency electromagnetic field treatment area, and the electric field changes the crystal morphology of calcium and magnesium ions in the water, transforming hard needle like crystals into loose flocculent structures, completely losing adhesion, and achieving anti scaling, scale dissolution, and old scale peeling effects. At the same time, the corona effect activates water molecules, destroys bacterial and algal cell membranes and enzyme systems, effectively kills and sterilizes algae, and inhibits the growth of biofouling; Finally, a dense passivation protective film is formed on the inner wall of the pipeline to block oxidation and corrosion reactions, achieve long-term corrosion inhibition and rust prevention, and comprehensively ensure the clean and stable operation of the circulating water system.
Equipment configuration
Industrial grade integrated design of the whole machine, pipeline type straight through structure, no consumables and maintenance, fully equipped to adapt to 24-hour uninterrupted circulating water conditions, with the following core configurations:
- High strength equipment casing: Made of carbon steel anti-corrosion or SS304 stainless steel integral forging and welding, it has strong pressure resistance, corrosion resistance, erosion resistance, and good sealing performance. It is suitable for outdoor, humid, high and low temperature complex working conditions, and has no leakage or corrosion during long-term operation.
- Precision filter screen component: Built in high-precision wedge-shaped stainless steel filter screen, with uniform aperture, large pollutant capacity, and resistance to repeated flushing. It can efficiently intercept suspended impurities, purify water quality in advance, and protect the back-end electromagnetic core module and pipeline equipment.
- High frequency electromagnetic processing host: Customized high-frequency variable frequency electric field generator with stable output, low energy consumption, strong polarization effect, continuous interference with scale crystallization process, and long-lasting anti scaling performance without degradation.
- Corona sterilization activation module: With a high-voltage corona reaction structure, it can effectively sterilize and inhibit algae without the need for chemicals, destroy the environment for microbial growth, and prevent problems such as water greening, mud accumulation, and odor breeding.
- Fully automatic control system: intelligent electronic control integrated module, automatic operation upon power on, full adaptive working conditions, fault self check, overload and water shortage protection, no manual adjustment required, achieving unmanned operation.
- Self cleaning sewage structure: equipped with manual/automatic sewage valve group, can regularly flush the filter screen to prevent impurities from accumulating and blocking the filter screen, continuously ensuring the filtration flux and treatment effect.
- Optional supporting system: can be equipped with PLC remote control, pressure difference alarm, timed discharge, explosion-proof electric control, flange docking thickening, suitable for high flow, high pressure, explosion-proof special industrial working conditions.
Product advantages
One machine for multiple uses, with full coverage of functions
A single device integrates seven functions: filtration, scale inhibition, descaling, corrosion inhibition, sterilization, algae removal, and water quality activation. It replaces multiple traditional water treatment equipment, simplifies system pipelines, reduces equipment footprint, lowers initial procurement and installation costs, and is compatible with all types of circulating water systems.
Pure physical treatment, green and pollution-freeThe entire process does not require the use of chemical agents such as corrosion inhibitors, scale inhibitors, bactericidal and algaecide agents, and relies on physical field effects to complete water quality treatment. There are no chemical residues or secondary pollution of the water body, which meets environmental discharge standards and operates in a green and safe manner.
No consumables, no maintenance, extremely low operating costs
There is no loss of disposable consumables such as filter cartridges and filter materials. It can work continuously when powered on, without the need for frequent disassembly, cleaning, or replacement of parts. It only requires regular simple sewage discharge, greatly saving labor operation and consumable costs. Long term operation has outstanding economic efficiency.
Powerful tube protection and consumption reduction, extending equipment life
Eliminate scale formation from the root, remove old scales, inhibit bacterial and algal sludge, prevent pipeline corrosion, maintain efficient heat exchange and smooth water flow in heat exchangers, condensers, and water pump pipelines, effectively reduce system energy consumption, and significantly extend the service life of pipeline networks and host equipment.
Easy installation and wide adaptability to working conditions
The pipeline has a straight through structure, occupies minimal space, and does not require civil construction. It can be put into operation by directly connecting the circulating water pipeline; Suitable for various circulating water conditions such as high and low temperatures, large and small flow rates, with simple modifications and strong adaptability.
Application scenarios
With the core advantages of multifunctional integration, zero chemicals, and maintenance free, the full process water processor is customized for various circulating water systems, with the following core application scenarios:
- Central air conditioning circulating water system: cooling and chilled water circulation treatment for central air conditioning in office buildings, shopping malls, and factory areas, anti scaling and anti-corrosion, algae and mud removal;
- Industrial cooling circulating water system: chemical, power, metallurgical, and mechanical production cooling water circulation purification to ensure efficient operation of heat exchange equipment;
- Heating hot water circulation system: Heat exchange stations in residential areas, factory areas, boiler hot water circulation water treatment, scale and rust prevention, and improve heating efficiency;
- Geothermal and swimming pool water landscape system: geothermal water circulation, swimming pool water circulation, landscape river water purification, sterilization and algae inhibition, quality improvement and management;
- Civil and commercial water supply system: Hot water circulation treatment for hotels, schools, and apartments to improve water quality and prevent pipeline corrosion and scaling.
Technical parameters
- Suitable for pipe diameters of DN50-DN800 (full specifications can be customized)
- Processing flow rate from 5m ³/h to 4000m ³/h (customized as needed)
- Working pressure: 0.1MPa -1.6MPa
- Working temperature 5 ℃ -95 ℃
- Scale removal and inhibition rate ≥ 98%
- Sterilization and algae removal rate ≥ 99%
- Corrosion inhibition and anti-corrosion rate ≥ 95%
- Shell material: Carbon steel anti-corrosion/SS304 stainless steel
- Control mode: fully automatic power on adaptive operation, no manual duty required
- Processing technology: pure physical filtration+electromagnetic polarization+corona activation, no chemicals
After sales guarantee
We provide one-stop selection, customization, installation, debugging, and maintenance support services for water processors, ensuring long-term stable and efficient operation of the circulating water system in all aspects
- Free precise selection based on pipeline diameter, circulating water flow rate, and water temperature conditions, matching exclusive equipment specifications and configuration plans;
- The whole machine is standardized for factory delivery, with quick on-site connection of pipeline installation, debugging of electrical control parameters, and guidance on daily sewage discharge and operation and maintenance operations;
- The whole machine is guaranteed for one year, with special warranty for core components such as the electronic control host, housing, and filter screen, and lifetime technical consultation and support provided;
- 24-hour after-sales quick response, remote troubleshooting of common faults such as equipment malfunction, poor treatment effect, and pipeline leakage;
- Lifetime provision of value-added operation and maintenance services such as filter cleaning, accessory replacement, parameter upgrade, and working condition modification.